As a business enterprise, what measures are in place to pursue quality control at any stage of the manufacturing process? Do you know the benefits of metrology for quality control in manufacturing? During manufacturing processes, machinery is not always perfect. Materials have tolerances and a margin of error that can compromise quality. A direct and solid link between quality control and the number of units sold affects an enterprise’s bottom line.
Using high-precision measurement equipment helps to guarantee the production of quality products. Well-made products boost customer retention and revenue. Defective products drive prospects and existing customers into the competition.
This article looks at the benefits of metrology for quality control in the manufacturing sector.
What Is Metrology?
Metrology refers to quality assurance methods employed in machinery calibration, tooling, and measuring resulting parts during production. Metrology ensures the production of accurate and precise parts. It’s based on the principle that every measurement has a degree of uncertainty. Manufacturers must calibrate their machinery to counter the uncertainty for optimum part accuracy and precision.
Here are the applications of metrology for quality control measures in manufacturing;
• Design specifications
• Failure analysis
• Inspection process
• Control instructions
• Process control
• Verification of product conformance (VPC)
• Periodic validation of measuring processes
The 6 Benefits of Metrology for Quality Control in Manufacturing
During manufacturing processes, every measurement is for a reason. Every measurement contains unknown errors that lead to decisions on process adjustment and the benefits and costs attached to these decisions.
Here are the benefits of metrology solutions for quality control in manufacturing;
1. Reducing Liability
Metrology enables industries to meet product measurement specifications during development and manufacturing. Enterprises meet modern manufacturing requirements by achieving high efficiency, productivity, flexibility, low scrap rates, and product reliability.
Metrology enables manufacturers to optimize a product. It’s achieved by understanding geometry links between design, function, and production with process development procedures and intelligent integration into the final product. These measures enable enterprises to save on production costs and time to market products.
2. Improving Measurement
As manufacturing innovation grows, there is a rise in demand for parts requiring special features with hard-to-achieve measurements. A custom metrology solution enables manufacturers to get more precise measurements than off-the-shelf solutions and develop a component that meets the correct specifications.
With enhanced measurements, manufacturers can develop the right product on the go without developing many prototypes. Metrology enables manufacturers to build the right product using accurate and precise measurements. Improved measurements allow industries to cut down production costs by reducing production waste, directly impacting the bottom line.
3. Streamlining Process Efficiency
A bespoke measurement solution integrates into the existing product management solution to optimize and streamline critical development and manufacturing processes. Few faulty parts help companies save time, money, energy, and resources otherwise used to audit components.
Metrology enhances productivity and manufacturing process capability by achieving higher accuracy, stability, and shorter set-up time in small-batch production.
4. Quality Control Management
Metrology solutions allow for rigorous quality management. An enterprise is better equipped to comply with stringent industry regulations and meet the consumer’s and supply chain’s level of quality demand.
5. Achieving Intellectual Property Ownership
A well-designed and built metrology solution is a precious business asset. Through metrology solutions enterprises and develop new patents that offer priceless flexibility for future product innovation and development.
6. Enhancing Customer Loyalty
A precise measurement solution and process improve your products’ quality and performance. It provides the needed leverage in a competitive market.
An enterprise enhances customer loyalty by developing products that meet customers’ specifications. It also attracts new clients, impacting the organization’s bottom line.
Do you want to optimize and streamline production? Do you want to adopt high-precision and accurate metrology measurement technologies and tools? Schedule a call today. Fowler Precision offers custom-tailored metrology solutions to meet your diverse industry needs.
